Our Facilities and Equipment
Powering Production of Premier Gas Delivery Systems:
State-of-the-Art Facilities to Support Next-Gen Product Development
Delivering the level of product quality for which AES is renowned requires facilities that can uphold the cleanliness, precision, and testing standards of even the most stringent industries.
You will find the cleanrooms and equipment capable of upholding your rigorous requirements within our 32,000+ square foot campus, which includes an Equipment Technology Center, Assembly and Test Area, and a state-of-the-art Semiconductor Equipment and Manufacturing Technology (SEMAT) Center.
Expertise for Equipment Engineering—In-House and End-to-End
From engineering design leveraging AutoCAD® SolidWorks to validation testing of our manufactured systems, AES provides services for the design and development of your gas delivery solution under one roof. Our Malvern, PA location supports all engineering, manufacturing, software development, controls, and Quality Assurance needs with the latest technologies and production equipment.
Our Facilities Include:
Premier Equipment Technology Center
- 17,000 sq. ft. with 15,000 sq. ft. for Production/Manufacturing Operations
- (2) Class 100 Cleanrooms
- (1) Class 10,000 Cleanroom
Semiconductor Equipment Manufacturing and Technology (SEMAT) Center
This $3.5M facility boasts premier equipment and environments for engineering ultra high purity gas delivery systems that meet the semiconductor industry’s strict manufacturing equipment requirements. Here we certify that our SEMI-GAS® systems uphold SEMI S2 compliance and rigorous analytical testing standards, using:
- 16,000 sq. ft. Engineering Center for UHP Assembly / Certification
- (1) Class 100 Cleanroom
Standards-Focused Quality Assurance Center
We perform panel installation and controller operation testing, as well as full system testing and final quality inspections, in this area of:
- 1,600 sq. ft. for Assembly and Test Area Operations
Within these facilities we house premier equipment and systems to support the precise engineering our gas delivery solutions, as well as our Apex Precision welding services.
Partial List of Cleanroom and Precision Welding Equipment:
- Orbital tube welding systems with welding capabilities from 1/16 inch through 12 inches
- Leybold Inficon dry leak detectors
- Meeco moisture analyzers, ppb
- Neutronics oxygen analyzers, ppb
- Ametek oxygen analyzers, ppb
- PMS particle counters to 0.05 micron
- PMS particle counter to 0.014 micron
- Rosemount 400A hydrocarbon analyzers modified for ultra-high sensitivity, ppb
- Laser welding systems for welding tubes down to 0.010 inch diameter
- Computer controlled welding lathes
- 18+ mega-ohm DI water system with PVDF loop and all cleaning support equipment
- Vacuum oven for drying
- Ultra pure Glovebox systems with molecular sieves and absorbers for ultra high purity welding-coupled to computer controlled welding systems
- Precision borescopes down to 1/8 inch tube size
- Welch Allyn borescope with video monitor for pharmaceutical systems
- Ram Optical CNC Vision Inspection System
- Tinius Olsen Tensile Testing Machine
- Olympus Vision Inspection System
- Stuers Metallography Equipment for Analyzing Weld Structure
- Miller TIG Welders
To learn more about our facilities and manufacturing capabilities, or to schedule a tour of our campus, please contact the AES team today.
Explore Our Offerings
- SEMI-GAS®
Ultra High Purity Gas Delivery Systems - VERSA-GAS™
High Purity Gas Delivery Systems - ARM Purification
Advanced Purifier Solutions for High and Ultra High Purity Applications - Applied Services
Field Support to Optimize On-Site Gas Equipment - Apex Precision
Purpose-Driven Welding Solutions for Repeatable Quality and Speed
Is Your Gas Delivery System Enabling Process Excellence?
We provide a checklist to help you determine if your system is helping or hindering your operational performance.